Anhui Keye Intelligent Technology Co., Ltd
Anhui Keye Intelligent Technology Co., Ltd
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Our AI-Powered Butterfly Cover Detection System redefines precision quality control for cosmetics, pharmaceutical, and FMCG packaging lines. Integrating 8 synchronized high-resolution cameras with deep learning algorithms, this machine delivers uncompromising inspection of complex butterfly closure mechanisms at speeds up to 450 units/minute.
Core Innovation:
Articulated Angle Scanning: 8x 5MP cameras (4 visible + 4 IR) capture under-cap seals, hinges, and inner surfaces simultaneously
Robotic Handling Integration: 6-axis robotic arms position covers at 15 optimized inspection angles
Defect-Recognition AI: Trained on 2M+ defect samples across 120 cover variants
Technical Specifications:
Accuracy: 99.97% Ppk (validated per ISO 2859-1)
Resolution: 3µm for metal components / 8µm for plastics
Lighting: Multi-spectral coaxial system (UV to SWIR)
Throughput: 7.5 covers/second
Industry 4.0 Features:
✅ Real-time SPC dashboard with OEE analytics
✅ Automatic BATCH mode switching (25 models without retooling)
✅ IoT connectivity: OPC UA, MQTT, MODBUS TCP
✅ Blockchain-secured quality records (GDPR compliant)
Validated against ISO 22716 (Cosmetics GMP) and USP <1207> standards, the system reduces customer complaints by 90% while achieving ROI within 5 months. Optional cleanroom (ISO Class 6) and anti-static configurations available.
Target Applications:
▶ Luxury cream jars ▶ Pill bottle closures ▶ Premium liquor packaging
This future-proof solution eliminates 100% manual inspection costs while capturing defects invisible to conventional vision systems.
