7 Cameras AI-Powered Dairy Bottle Defect Vision Inspector

The AI-Powered Dairy Bottle Defect Vision Inspector is an intelligent optical inspection system designed exclusively for dairy packaging lines. Combining high-resolution imaging with deep learning algorithms, it performs 360° real-time defect detection on milk bottles, yogurt jars, and dairy containers at speeds of 1,200+ units/minute.

Uncompromising Defect Detection:

✅ Structural Flaws: Micro-cracks (≥0.03mm), wall thinning, base deformations
✅ Surface Imperfections: Scratches, material streaks, residue, mold traces
✅ Seal & Closure Defects: Cap misalignments, liner absence, thread damage
✅ Contamination: Milk solids, embedded particles, lubricant stains

AI-Driven Innovation:

• Self-learning neural networks adapt to new bottle designs in <3 minutes

• Multi-spectral imaging (visible + UV light) reveals organic residues

• Real-time defect classification: Critical/Major/Minor (99.99% accuracy)

Hygienic & Efficient Operation:

• Zero false rejects with adaptive threshold control

• IP69K-rated stainless steel housing withstands daily CIP/SIP cleaning

• Reduces scrap rates by 45% and cuts inspection costs by 60%

• Complies with FDA 21 CFR, ISO 22000 & EHEDG standards

Smart Production Integration:

• WiFi 6/Ethernet for MES/SCADA connectivity

• Real-time SPC dashboards and defect heatmaps

• Predictive maintenance alerts via IoT sensors

• Processes all dairy bottles: Glass, PET, HDPE (100ml–2L sizes)

Ideal for dairies demanding absolute packaging integrity, this system eliminates human error while ensuring 100% defect-free containers from production to consumer.